While lesser metals dissolve like sugar in seawater, CuNi 90/10 stands unshaken. This 90% copper-10% nickel alloy is the silent guardian of ships, offshore rigs, and desalination plants – laughing at salt spray, shrugging off barnacles, and outlasting vessels it protects.
TECH SPECS THAT DEFY THE SEA (UNS C70600 / DIN 2.0872)
Property | CuNi 90/10 | Carbon Steel (For Context) |
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Composition | 88-90% Cu, 9-11% Ni, 1% Fe | 99% Fe |
Corrosion Rate | 0.025 mm/year in seawater | 0.5-1.5 mm/year |
Thermal Conductivity | 40 W/m·K | 45 W/m·K |
Tensile Strength | 350-450 MPa | 370-480 MPa |
Max Service Temp | 400°C | 350°C (prone to scaling) |
5 REASONS MARINE ENGINEERS SWEAR BY 90/10
Corrosion Assassin
“Survives 20+ years in tropical seawater without pitting – outperforms stainless steel 316L in splash zones. Salt? More like a mild seasoning.”
Biofouling Bodyguard
“Copper ions naturally repel mussels/algae. Save $500k/year per tanker on hull scraping dives.”
Chemical Warfare Veteran
“Takes sulfuric acid spills, ammonia bursts, and chlorine injections without flinching. Perfect for scrubber systems.”
Weldability Wizard
“No pre-heat needed, no post-weld cracks. Even your newest apprentice can join it flawlessly.”
Lifetime Cost Crusher
“Pay 3x upfront vs. steel → Save 12x on replacements over 25 years. CFOs call it ‘the annuity alloy’.”
HOW WE FORGE SEA IMMORTALITY
Step 1: Vacuum Induction Melting
“Raw metals fused in oxygen-free chambers – no impurities invited to this party.”
Step 2: Hot Extrusion
“Shaped at 900°C into seamless tubes/plates with grain structures tighter than submarine hatches.”
Step 3: Cold Pilger Rolling
“Wall thickness precision ±0.05mm – crucial for high-pressure seawater lines.”
Step 4: Solution Annealing
“Quenched to lock in corrosion-fighting microstructure. Think of it as metallurgical vaccination.”
WHERE IT RULES THE WAVES
Industry | Critical Applications | Why 90/10 Wins? |
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Shipbuilding | Condenser tubes, hull sheathing | Slashes biofouling fuel costs 15% |
Offshore Oil | Seawater cooling pipes, ballast systems | Zero crevice corrosion in welds |
Desalination | Heat exchanger tubes, evaporator bodies | Handles brine 10x longer than titanium |
Power Plants | Saltwater intake condensers | 30-year service life (vs. 8 for steel) |
Aquaculture | Fish cage frames, water exchangers | Non-toxic to marine life |
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