When jet engine bearings seize at 30.000 RPM and submarine gears shudder under torpedo-load forces, C96900 Nickel Tin Bronze answers. This copper-tin-nickel alloy (84% Cu, 10% Sn, 6% Ni) laughs at 800°F temps while gliding smoother than graphite. AMS 4880-certified and ITAR-compliant – it’s the silent guardian in F-35 landing gear, nuclear reactor control rods, and oil rigs where failure isn’t an option.
TECH SPECS: DEFYING EXTREMES
(AMS 4880 / UNS C96900 / ITAR Controlled)
Property | C96900 | C93200 | C95400 |
---|
Composition | 84% Cu, 10% Sn, 6% Ni | 83% Cu, 7% Sn, 7% Pb | 85% Cu, 11% Al, 4% Fe |
Tensile Strength | 690 MPa | 310 MPa | 655 MPa |
Yield Strength (0.2%) | 550 MPa | 145 MPa | 290 MPa |
Max Operating Temp | 425°C (800°F) | 230°C (450°F) | 425°C (800°F) |
Coefficient of Friction | 0.08 (lubricated) | 0.22 | 0.18 |
Fatigue Strength | 310 MPa (10⁷ cycles) | 130 MPa | 240 MPa |
Certifications: AMS 4880. MIL-B-24480. NASA-STD-6012. AS9100D
5 REASONS IT OUTLIVES THE MACHINE
Fatigue Slayer
"Endures 100M+ cycles in helicopter swashplates – 5X lifespan of aluminum bronze."
Heat Immunity
"Maintains hardness at 800°F – critical for afterburner bearings in fighter jets."
Galling Resistance
"Zero cold-welding in missile launch rails even at 90.000 psi contact pressure."
Non-Magnetic
"Magnetic permeability <1.01 μ – essential for submarine sonar arrays."
Spark-Free
"MSHA/NEC Class I Div 1 certified for explosive methane mines."
KEY FEATURES: ENGINEERED SECRETS
Corrosion Armor: Survives 5.000-hr salt spray tests (ASTM B117) without pitting
Thermal Conductivity: 46 W/m·K – dissipates heat 3X faster than stainless steel
Embeddability: Traces silica dust in desert turbine ops, preventing shaft scoring
Dimensional Stability: Holds ±0.0005" tolerance from -65°F to 800°F
PRECISION PROCESSING: MISSION-READY METAL
1 Vacuum Induction Melting (VIM)
"Cu-Sn-Ni alloyed at 10⁻⁴ torr – near-zero gas porosity for flight-critical parts."
2 Electro-Slag Remelting (ESR)
"Ultra-clean ingots with sulfur <0.002% – eliminates sulfide inclusions."
3 Isothermal Forging
"Forged at 1500°F under 40 ksi pressure – directional grain flow for fatigue resistance."
4 Precision Grinding
"Jig-ground to Ra 4μin (0.1μm) – mirror finish for hydraulic servo valves."
BATTLEFIELD-PROVEN APPLICATIONS
Industry | Component | Why C96900? |
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Aerospace | Landing gear trunnions, actuator bushings | Handles 20g shock loads, non-galling |
Defense | Tank turret rings, torpedo tube guides | Non-magnetic, EMI-shielded |
Energy | Nuclear valve stems, geothermal pump sleeves | Resolves neutron embrittlement at 10²¹ nvt |
Oil & Gas | Downhole tool bearings | Immune to H₂S cracking at 30.000 psi |
Industrial | Steel mill furnace rollers | Withstanding scale buildup at 1500°F |
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